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Electrical Troubleshooting Quiz — April 20, 2021

April 19, 2021
What to do when the new crew leader has a big ego

Several months ago, the electrical services firm you work for hired Tony. Tony is supposed to be a real hot shot — very impressive resume, and he nailed the interview. Consequently, he was assigned as the new crew leader for seven electricians who provide contract maintenance to a client for which your firm also does significant project work.

Tony has found many problems that apparently his team and their previous supervisor lacked the expertise to discover. So far, Tony has convinced the plant engineer to purchase replacements for eight motor drives. That is 15% of what is installed, so your boss asked Tony about it.

According to your boss, Tony claimed, “That brand is no good, and the problems have been solved by replacing those drives.” That reply worried your boss. He wants you to investigate without alerting the customer or alarming Tony. How can you do that?

Your boss is right to be concerned. If the client concludes they have been misled into unnecessarily replacing equipment simply because Tony is not familiar with the brand they were using, your company can kiss the maintenance contract goodbye.

Get the manuals for the Brand X drives and study them. If this brand is at another plant, see if you can do a dry-run tuning job. Then, have your boss assign you as a trainee with Tony as the instructor. Your job is to have him walk you through tuning and troubleshooting the “bad” brand of drives as if you need to learn how to work on them. Make a note of any discrepancies, especially if he fills his knowledge gap with a lot of hot air. Ask for his insight on other equipment, noting anything unusual.

About the Author

Mark Lamendola

Mark is an expert in maintenance management, having racked up an impressive track record during his time working in the field. He also has extensive knowledge of, and practical expertise with, the National Electrical Code (NEC). Through his consulting business, he provides articles and training materials on electrical topics, specializing in making difficult subjects easy to understand and focusing on the practical aspects of electrical work.

Prior to starting his own business, Mark served as the Technical Editor on EC&M for six years, worked three years in nuclear maintenance, six years as a contract project engineer/project manager, three years as a systems engineer, and three years in plant maintenance management.

Mark earned an AAS degree from Rock Valley College, a BSEET from Columbia Pacific University, and an MBA from Lake Erie College. He’s also completed several related certifications over the years and even was formerly licensed as a Master Electrician. He is a Senior Member of the IEEE and past Chairman of the Kansas City Chapters of both the IEEE and the IEEE Computer Society. Mark also served as the program director for, a board member of, and webmaster of, the Midwest Chapter of the 7x24 Exchange. He has also held memberships with the following organizations: NETA, NFPA, International Association of Webmasters, and Institute of Certified Professional Managers.

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