Unsafe Conditions Around De-Energized Equipment, Part 2
You reviewed the electrical drawings and locked out every relevant breaker and disconnect. Per your company’s electrical safety procedures, this equipment is now de-energized. But is it really?
Suppose the ram on a large press has stopped at the top position. In this position, the ram is storing a dangerous amount of kinetic energy. To deenergize the ram, you can lower it to its bottom position. If doing so isn’t practical, you must block the ram with the appropriate devices so it can’t possibly release that energy while you’re working.
Mechanical springs also store energy. Suppose you’re repairing a machine that cuts plastic strips. The blade mechanism has a spring return, so the blades are normally “armed” and ready to chop fingers. If you disengage the spring, you remove the stored energy.
Capacitors, batteries, gas cylinders, hydraulic cylinders, and pneumatic cylinders also store energy. Ensure all sources are de-energized, not just electrical ones.