Code Q&A: Boundary Seals in Hazardous Locations

Your most pressing National Electrical Code (NEC) questions answered

Q. Where does the Code require a boundary seal when leaving a Class I, Division 2 location and entering an unclassified area?

A. A raceway seal fitting must be installed in each raceway that passes from a Class I, Division 2 location into an unclassified location within 10 ft of the Class I, Division 2 area on either side of the boundary [501.15(B)(2)] (see Figure below).

Rigid metal conduit (RMC) or threaded steel intermediate metal conduit (IMC) must be used between the sealing fitting and the point at which the raceway leaves the Division 2 location, and a threaded connection must be used at the sealing fitting. Except for listed reducers at the raceway seal, there must be no union, coupling, box, or fitting between the raceway seal and the point at which the raceway leaves the Division 2 location.

Raceway boundary seals aren't required to be explosionproof, but must be identified for the purpose of minimizing the passage of gases under normal operating conditions, and they must be accessible. See the definition of "Accessible" as it relates to wiring methods.

The raceway boundary seal at unclassified locations is to minimize the passage of gases or vapors, not to contain explosions in the raceway system.

Here are three Exceptions to rule 501.15(B)(2) to take note of:

Exception 1: A raceway boundary seal fitting isn't required for a raceway that passes through the Class I, Division 2 area unbroken with no fittings less than 1 ft beyond the boundary to an unclassified location.

Exception 2: A raceway boundary seal fitting isn't required for raceways that terminate at an outdoor unclassified location for cable trays, cablebus, ventilated busways, MI cable, or open wiring.

Exception 3: A boundary seal fitting isn't required for a raceway that passes from an enclosure or room that's unclassified as a result of pressurization into a Class I, Division 2 location.

Discuss this Article 2

Anonymous (not verified)
on Nov 16, 2012

The graphic says Div. 1, I assume it meant to say Div. 2.

Personally, I would like more information on Exception 4 for rule 501.15(B)(2). I recently did a study for a client where we were hesitant to declassify some Division 2 areas for fear of having to go in and rework conduit to add boundary seals. I feel Exception 4 prevents the need for this (if the criteria are met), but I would like more information, and some examples, on how this exception can be used, and has been used, in the past.

PaulAbernathy
on Dec 21, 2012

Dear Anonymous,

You are incorrect. Mr. Holt has the proper graphic for the application of Section 501.15(B)(2) since it is dealing with seals for Class 1, Dividion 2 locations.

In terms of Exception 4 to Section 501.15(B)(2) as long as you follow (1) thru (5) then the exception would apply. Not sure if an example can be any clearer that following the steps given in the National Electrical Code [NEC].

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