Ecmweb 7020 Illustrated Catastrophe Pr

Illustrated Catastrophes: Damaging Effects of the Sun

Jan. 22, 2015
More Code catastrophes uncovered and corrected in these faulty installations

Damaging Effects of the Sun

According to Sec. 300.6(C), nonmetallic equipment such as raceways, boxes, couplings, supports, and support hardware must be made of a material that is suitable for the environment in which it is installed. Where exposed to the damaging rays of the sun, Sec. 300.6(C)(1) requires nonmetallic equipment to be identified or to be listed as sunlight-resistant.

As this picture shows, five of the six “not-so-sunlight-resistant” clips for the PVC service raceway have failed because they were installed in a sunny location and eventually became brittle and cracked, causing the entire raceway to sag and break apart. This installation is now in serious peril of having a catastrophic failure. The horizontal run of pipe would have also benefitted from the use of an expansion fitting as required by Sec. 352.44, since it is very likely that this length of pipe would have experienced a change in length of at least ¼ in. or more due to thermal expansion and contraction. This type of PVC clip may have instructions that say “for indoor use only.” If so, it would also violate Sec. 110.3(B), as the clips would not have been installed in accordance with the instructions included in the listing or labeling.

Installer Must Have a Screw Loose

This installation should have had an equipment grounding conductor (EGC) installed in the raceway instead of relying solely on the flexible metal conduit (FMC) as the only equipment grounding conductor. Section 250.118(5) does permit FMC to be used for equipment grounding purposes where listed fittings are used, and the circuit is protected by an overcurrent device with a rating of 20A or less. The combined length of FMC or flexible metal tubing in the circuit must also be limited to a maximum of 6 ft. Where flexibility is necessary for minimizing vibrations or for movement of the equipment after it’s installed, Sec. 250.118(5)(d) requires an equipment grounding conductor to be installed.

If you look closely at the photos, you may notice that there is no equipment ground wire installed, and the FMC has completely separated from the EMT changeover fitting — essentially leaving this motor without an EGC. Section 348.60 similarly requires an EGC to be installed where flexibility is needed in the FMC to reduce transmission of vibrations or to allow movement of the equipment.

Motors like this will have some slight twisting movement when they start and stop, which could cause strain on the FMC connectors and loosen the screws.

About the Author

Russ LeBlanc | Owner

Russ started in the electrical trade as an apprentice in 1985. He worked his way up to become a Journeyman Electrician and then eventually became a Master Electrician and Licensed Construction Supervisor. In 1999 Russ become an Electrical Instructor for The Peterson School of Engineering in Massachusetts where he developed his passion for teaching, and quickly became Department Head of Electrical Instruction. Russ has taught thousands of apprentices, electricians, engineers, inspectors, and other electrical professionals during his career as an instructor. He continues to provide electrical professionals with Electrical Code seminars, Arc-Flash Awareness training seminars and educational material through his LeBlanc Consulting Services in North Reading, MA whose specialty is educating electricians. He has been an active member of the NFPA Electrical Section and has authored hundreds of National Electrical Code proposals and comments which have become Code rules to improve the safety for the electrical industry. Russ is also an IAEI certified Electrical Inspector.

Please visit www.russleblanc.net for more information.

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