Fill 'Er Up

A metal wireway is a sheet metal raceway with hinged or removable covers for housing conductors [376.2]. Metal wireways (and nonmetallic wireways) are often called “troughs” or “gutters” in the field.

One common application for these troughs is where installers or maintenance personnel need access for making terminations, splices, or taps to several devices at a single location. The high cost of wireways precludes using them for other than short distances, except in some commercial or industrial occupancies where the wiring is frequently revised.

  • The maximum size conductor in a wireway must not be larger than that for which the wireway is designed [376.21].

  • The maximum number of conductors in a wireway is limited to 20% of the crosssectional area of the wireway [376.22].

  • Splices and taps must not fill more than 75% of the wiring space at any cross section [376.56].

When installing more than 30 currentcarrying conductors in any crosssectional area of the wireway, adjust the conductor ampacity (as listed in Table 310.16) per Table 310.15(B)(2)(a). For this adjustment, don't count the signaling and motor control conductors between a motor and its starter (if used only for starting duty).

Fig. 3. Where conductors are bent, the wireway must be sized to meet the bending radius of Table 312.6(A), based on one wire per terminal.

Where conductors are bent within a metal wireway, size the wireway to meet the bending radius requirements in Table 312.6(A), based on one wire per terminal [376.23].

Where insulated conductors 4 AWG or larger are pulled through a metal wireway, the distance between raceway and cable entries enclosing the same conductor must not be less than required by 314.28(A)(1), 314.28(A)(2), and 376.23(B) [ Fig. 4 ].

Fig. 4. Where conductors 4 AWG or larger are pulled through a wireway, the distance between conductor entries must not be less than required by 314.28(A)(1) and 314.28(A)(2).

The type of pull determines what those requirements are:

  • Straight pulls

    The distance from where the conductors enter to the opposite wall must be at least eight times the trade size of the largest raceway [314.28(A)(1)].

  • Angle pulls

    The distance from the raceway entry to the opposite wall must be at least six times the trade diameter of the largest raceway, plus the sum of the trade sizes of the remaining raceways on the same wall [314.28(A)(2)].

  • U pulls

    When a conductor enters and leaves from the same wall, the distance from where the raceways enter to the opposite wall must be at least six times the trade size of the largest raceway, plus the sum of the trade sizes of the remaining raceways on the same wall and row [314.28(A)(2)].

Also, the distance between raceways enclosing the same conductor must not be less than six times the trade size of the largest raceway [314.28(A)(2)].

Preventing disaster

Some people refer to EMT and other raceways as “conduit” instead of “raceway.” Is this really a problem?

Glance through the Annex C tables, and you'll see significant variations in raceway fill. A large number of underfilled raceways can mean cost overruns, but a single overfilled raceway can lead to a failed inspection and expensive rework. Even worse, the error won't be caught until a forensic inspection traces the cause of a horrific fire back to your incorrect raceway fill. To prevent disasters and keep costs down, correctly identify the raceway type from the 12 distinctions made in the NEC. Then, determine the raceway fill.






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